Transformer Manufacturing Machinery , 50Hz Foil Winding Machine with Electrical And Operating System

Transformer Manufacturing Machinery , Foil Winding Machine with Electrical And Operating System

Low Voltage Foil Winding Machine

Low Voltage Foil Winding Machine is suitable for voltage under 1KV. The machine can lap winding and duplex winding for 2 layers of copper or aluminum foil. The machine equipped with welding unit and 2 sets ofshears. All the production parameters are set on the Human-Computer Interface and the machine works in fully automatic.

• Main Machine Components

1. VF controlling stepless speed foil winding unit

2. Main machine frame with foil pressing, insulation edge cutting, photoelectric correction, conductor traction

3. AC/DC water-cooling rotatable TIG welding unit

4. Electrical conductor shearing unit, 2 sets

5. Insulation decoiling car, 2 sets

6. Conductor decoiling car, 2 sets

7. Pneumatic positioning end insulation filling system, 2 sets

8. PLC controlling and touch screen operation system

• Main Technical Parameters

Foil winding:

a) 0-24r/min stepless speed adjusting, foot switch control

b) Max torque: 7880N/m,max winding: 2 pcs

c) Max winding width: 1430mm

d) Max winding diameter: 1100mm

Foil pressing: max pressure 1000N

Photoelectric correction:

a) Unilateral detection

b) Correction range: ±90mm

c) Correction accuracy: ±0.5mm

TIG Welding:

a) Max welding current: 400A, welding manner: AC and DC

b) Rotate degree: max 90 degree

c) Welding frame movement: 1630mm

d) Welding gun movement: 1430mm

Shearing unit: max cutting thickness 2mm

Insulation decoiling:

a) Max material outer diameter: 300mm

b) Max material width: 1000mm

c) Max tensile force: 25N/m,forward and reverse tensile force maintain

Conductor decoiling:

a) Max material outer diameter: 1000mm

b) Max material width: 1400mm

c) Max tensile force: 6500N,forward and reverse tensile force maintain

d) Expansion range: 450-530mm

e) Max load: 3000kg

End insulation filling system: Filling piece width: 10-20mm, max 3 trays

Electrical and operating system:

a) Siemens PLC controlling

b) suspension type 10.4 inch touch screen

c) operating box movement: 3 meter

d) operating box rotating: 120 degree

e) Touch screen operating, parameter setting, working display

Machine work conditions:

a) Machine dimension: 6000mm×6600mm×2650mm(L x W x H)

b) Power supply: 3×380V+N+PE, 50Hz, 30KVA

c) Compressed air: 0.6 MPa, 20 L/min

d) Machine weight: about 11 tons